SKF has announced the availability of its new pure refrigerant lubricated bearings, a unique oil-free solution for direct drive centrifugal compressors in chillers, that uses low viscosity refrigerant as the bearing lubricant.
By eliminating the need for oil lubrication, the bearings reduce chiller energy use while simplifying system design and maintenance requirements. Pure refrigerant lubricated bearings combine ceramic (silicon nitride) rolling elements, rings made of high nitrogen, specially heat treated stainless steel and glass fibre reinforced PEEK cages.
As a result they can operate reliably using low viscosity refrigerant as a lubricant, an innovation that enables energy savings of at least 10% versus conventional centrifugal compressor drive designs. Traditionally, centrifugal compressors using low viscosity refrigerants have been gear-driven designs that use hydrodynamic bearings lubricated with an oil-refrigerant mixture.
“It’s an approach that requires both a lubrication system and an oil separator to provide an oil-rich mixture to the gears and bearings and a refrigerant-rich mixture to the evaporator and condenser,” explains Richard Law, SKF global segment manager, fluid machinery. “These bearings provide simplified system design and oil-free operation by allowing low viscosity refrigerants to be used as the lubricant in direct drive centrifugal compressors, enabling a much more energy efficient, low-maintenance solution.” Tested and proven reliable through more than a decade of field operation, pure refrigerant lubricated bearings from SKF are already at work in industry-leading chillers, helping to
lower energy use and costs, reduce maintenance, and eliminate oil-related environmental concerns.
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