Hydraulic systems & components


Intelligent hydraulic measuring technology

2nd Quarter 2013 Hydraulic systems & components

The Pantera self-propelled plant protection sprayer utilises the most up-to-date technologies for efficient, environmentally friendly plant protection. Ultra-modern agricultural machines like this cannot operate without precise setting and monitoring of the hydraulics, and Parker’s ServiceMaster Plus hydraulic measuring technology plays an important part in the operation of the Pantera. Developed and manufactured by German company Amazonen-Werke, the Pantera has an impressive size. With a 9 ton empty weight, it has a 4000 litre spray tank volume, uses 120 litres of hydraulic oil and has a transportation length and width of 8,5 and 2,8 metres respectively.

Monitoring hydraulic development with CANbus

The sophisticated Parker ServiceMaster Plus measuring system offers remote controlled monitoring of mobile and other hydraulic systems and detailed analysis of measurement data. It can measure signals from up to 26 sensors simultaneously in order to detect faulty valves, valves with inappropriate opening characteristics and leakage. It reveals insufficient pump power and pulsation in both pumps and rotating consumers. Two analogue signal inputs can register pressure peaks in 0,1 ms. The Parker ServiceMaster Plus also makes pressure fluctuations visible. This makes it an ideal tool for optimising performance characteristics and reducing life-time costs.

Pressure, flow, temperature and revolution values are graphically represented on the large display. High, feed, and housing pressures for the drive hydraulics and the operational hydraulics have to be monitored, especially for track width adjustment and for the automatic folding outwards and inwards of the spray boom, which can be up to 40 metres wide. The measured values for the hydraulics of the all-wheel steering and the fan revolutions are also captured. Ten purely hydraulic measurement points provide simultaneous monitoring of flow and pressure data and detect further parameters such as motor revolutions, supply to actuators and temperature.

Without having to change speed range, the plant protection sprayer can travel from 0 to 40 km/h under steplessly variable hydrostatic control. Driving torque to the four wheel-motors is continuously monitored and regulated. Traction is handled by slip regulation, as in modern cars. The steplessly variable hydraulic track width adjustment from 1,8 to 2,4 metres provides safe footing and the correct culture-specific track width. A tandem chassis with hydro-pneumatic suspension guarantees the smooth behaviour of the spray boom. The all-wheel steering gives a turning radius of only 4,5 metres. With the crab steering function, the Pantera also remains on track even on a side slope.

Visualisation of measured values makes optimisation easier

Precise detection of dynamic values is extremely important. All rotating consumers, such as demand-driven hydraulic motors for the fans and water pumps, are also checked. This control contributes to reducing the load on components such as valves and hoses and to increasing component service life. Measurement data are also displayed on a laptop with an interface to USB storage devices.

Fewer cables – less measurement cost

The CANbus facilities allow the sensors to be immediately deployable without alignment costs and keep cabling requirements to a minimum. With the Parker ServiceMaster Plus in combination with Parker CAN-bus sensors, a powerful measurement network can be built up in a very short time. The CANbus connection makes the identification and control of individual sensors possible without any adjustment by the operator. The sampling rate of the CANbus sensor inputs amounts to 1000 measured values per second. Furthermore, the CANbus sensors can be installed up to 100 metres from the measuring instrument. Long connecting cables of this kind offer a huge installation advantage, especially in machines with widely spaced measurement points such as the Pantera.

Unlimited measurement data processing and storage

A LAN network connection serves as an alternative to a USB connection for the online transmission of measurement and parameterisation values to the SensoWin PC software and for direct one-to-one remote control. The integrated memory has 10 Mb of space for up to 2,5 million measured values, project data files and screenshots. More than a billion measured values can be stored with memory expansion through Micro SD memory cards and USB mass storage.

Simple to operate despite multiplicity of functions

With protection against dust and water spray in accordance with IP64, the Service Master Plus can withstand a fall of 1 metre according to IEC60068-2-32. Orlando Muhs, Pantera service specialist, remembers when the instrument was first installed. “It is unpack, switch on, measure,” he says. He adds: “Starting up the Parker Service Master Plus is as easy as working with a laptop and routine measurements can be achieved straightaway without recourse to the operator’s handbook or to training.”

For more information contact Mark Johnson, Parker Hannifin, +27 (0)11 961 0700, mark.johnson@parker.com, www.parker.com/za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Oil-free beer and wine processing
Pneumatic systems & components Hydraulic systems & components
The food and beverage industry depends on superior quality, 100% oil-free compressed air to eliminate the presence of unwanted oil vapour throughout the production line.

Read more...
Extending the life of hydraulic cylinders and hoses
Hydraulic systems & components
Hose saver protection sleeves extend the life of hydraulic and pneumatic hoses by eliminating unnecessary expenses from downtime, oil loss, contamination, and replacement hoses.

Read more...
Tyre-actuated globe valve
Parker Hannifin - Sales Company South Africa Pneumatic systems & components
Parker Hannifin has launched a tyre-actuated pneumatic valve in its Bestobell cryogenic globe valve range. The valve can be operated remotely with a single switch command, providing much greater speed and convenience than a manually operated type.

Read more...
Hydraulic connectors with residual pressure
Editor's Choice Hydraulic systems & components
Hydraulic connections are vital in both outdoor and indoor industrial machinery. However, the hydraulics lines frequently require connecting and disconnecting for maintenance or changeover. The goal is to enable quick, easy swaps to enhance machine flexibility and productivity.

Read more...
Sun carries the load
Axiom Hydraulics Hydraulic systems & components
When valuable lives are hoisted in the air, reliable load holding technology is at its utmost importance. That’s why you can count on Sun’s excellent load holding cartridge valves.

Read more...
How to protect against water hammer
SA Gauge Editor's Choice Hydraulic systems & components
Water hammer is a high-pressure surge or wave created by the kinetic energy of moving fluid when it is rapidly forced to stop or change direction, altering the liquid’s velocity. The progression of the water hammer shockwave needs to be detained and slowed before reaching the instrument sensor. SA Gauge manufactures several such devices in order to achieve this.

Read more...
Axiom ups its game
Axiom Hydraulics Editor's Choice Hydraulic systems & components
In today’s competitive market, manufacturers of hydraulic components are constantly challenged to find better, faster and cheaper ways of producing parts. Axiom Hydraulics has met the challenge, and can now deliver a product with superior performance and significant cost savings for its customers.

Read more...
Condition monitoring for critical hydraulic equipment
Hydrasales Hydraulic systems & components
Systems maintenance personnel often classify equipment as critical, based solely on its value. Instead, critical equipment should be determined by its importance to the operation and the objectives of the organisation.

Read more...
Hydraulic bolt tensioning
Bearing Man Group T/A BMG Hydraulic systems & components
BMG’s Nord-Lock bolting solutions include Boltight hydraulic bolt tensioning tools, which can be used to tighten bolts simultaneously, ensuring even preload in industrial applications and extreme environments, ...

Read more...
How to get the best of both worlds with hydraulics and electric
Editor's Choice Hydraulic systems & components
While battery technologies continue to evolve and overcome challenges that have previously restricted more rapid electrification adoption rates, hybrid electric systems are well positioned as an ideal interim solution.

Read more...