BMG’s efficiency drive, which is designed to help companies reduce energy consumption and optimise production, encompasses condition monitoring and oil analysis predictive maintenance services.
“The introduction of a programme, which can be implemented in-house or partially outsourced to a professional organisation, is critical to maximising production efficiencies,” says fluid technology manager, Wayne Holton. “The effects of friction and the resulting wear of moving components are significantly reduced by effective lubrication. Through a wide range of energy efficient products – which includes synthetic oils, lubricants and bespoke lubrication systems – and the support of a technically competent team, BMG can ensure efficient maintenance, extended life of components and energy savings in any environment.”
To achieve optimum performance and extended life of components like bearings and industrial chain, correct lubrication is as important as the appropriate selection of each part. Although a general multipurpose grease is adequate in many applications, more arduous operating conditions demand the careful choice of the correct lubricant and lubrication system. In selecting the right lubricant for a specific application, factors to be considered are speed, ambient temperature, load, vibration and environmental conditions.
BMG’s specialist technical resources division offers an oil analysis service which consists of laboratory based sampling and analysis, as well as on-site analysis, filtration and flushing. Other services include technical application consulting, product and system design, product quality control and assurance, as well as condition monitoring services.
Conditioning monitoring identifies lubrication problems, misalignment and vibration troubles and also helps in identifying the cause of the damage so that units can be fixed before further destruction occurs. This means reduced downtime, efficient production and substantial cost savings.
BMG has extended its range of lubrication products to include a single point lubricator, where the grease is pressurised by a gas generated unit to provide continuous, reliable, clean and precise lubrication.
The lubricators reduce friction, resulting in energy savings and extended service life of components and equipment. Other benefits include reduced risk of contamination and accidents, particularly in dangerous areas; shorter maintenance times; improved reliability of industrial equipment; and lower operating costs.
BMG’s automatic lubricators – which ensure the correct amount of lubrication with the correct grease – are easily integrated into various applications without the need to modify installations. Specially designed OMSA lubrication systems eliminate the risk for excessive or inadequate lubrication and ensure the constant and regular lubrication of bearings. They are ideal for use in humid and corrosive environments.
Various greases are available for different applications. For example a general purpose grease is suitable for industrial use; a heavy duty grease is recommended for high load applications in humid environments; and a high temperature grease is designed for long-term lubrication at high temperatures up to peaks of 175°C.
A synthetic oil is available for high temperature chains and a multi-purpose grease complying with food and pharmaceutical standards is used for bottling machines, dairy equipment and food manufacturing.
BMG now has 140 mobile technicians with specialist technical skills and equipment to conduct breakdown and routine maintenance on the plant. This team carries out troubleshooting and advises on possible productivity improvements to ensure the highest level of plant output and reliability.
Specialist services include installation, adjustment, replacement and maintenance of components, shaft and pulley alignment, balancing, condition monitoring, oil sampling and analysis, critical equipment inspections and lubrication schedules. Maintenance training and fault diagnosis also form an important part of BMG’s field services.
For more information contact Wayne Holton, BMG, +27 (0)11 620 1500, wayneh@bmgworld.net, www.bmgworld.net
| Tel: | +27 11 620 1500 |
| Fax: | 086 670 3337 |
| Email: | customercare@bmgworld.net |
| www: | www.bmgworld.net |
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