Shaft power components


Intelligent bearing technology

3rd Quarter 2013 Shaft power components

SKF has launched Insight, a groundbreaking innovation in intelligent wireless technologies that are integrated into SKF bearings. SKF developments in various smart technologies now enable bearings to communicate their operating conditions continuously, with internally powered sensors and data acquisition electronics. Bearings have long been considered the heart of rotating machinery, now SKF makes them the brain as well.

“These innovations are set to revolutionise condition monitoring for bearings, especially in critical machinery and technically challenging applications. SKF Insight technology will make condition monitoring more widely available, especially in applications where it was previously impossible or impractical,” says Tom Johnstone, SKF president and CEO.

Senior vice president of group technology development, Alan Begg adds, “Three years ago we had a vision to create an integrated, self powered sensor package that could wirelessly communicate the condition of a bearing at any time, making a smart bearing capable of sending a message when something happens to it. Following extensive R&D work, including miniaturisation, solving power generation challenges and developing unique packaging of sensors and electronics, the introduction of SKF Insight technology makes this a reality. Making the bearing the brain, as well as the heart of rotating machinery has long been a dream of the engineering community, and I am proud that SKF, with our long tradition of innovation leadership, is the first to make this happen.”

Prior to SKF Insight, condition monitoring techniques could only monitor damage after it has occurred. Now, by sensing directly on the bearing, SKF is able to monitor the damage from the first microscopic effect as it is happening, and with this information, customers can take remedial action to reduce the reason for damage in the bearing – for example adding lubricant or mitigating transient overloads. In addition, by monitoring the load directly on the bearing, SKF Insight makes it possible to measure the load the bearing actually experiences rather than what is was designed for. This valuable information can be routed back into the design phase to improve both the system and bearing design.

With SKF Insight technology integrated into bearings, it is simpler and more convenient for customers to enter into condition monitoring activities. Better operational knowledge, better maintenance planning, optimised manpower and spare part management will lead to lower cost of operations.

SKF Insight application specific solutions are under trial with key customers in industries including wind energy, railways and metals, and SKF is actively developing more application trials in other industries.

For more information contact Samantha Joubert, SKF South Africa, +27 (0)11 821 3500, samantha.joubert@skf.com, www.skf.co.za



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