SKF’s Insight, a smart wireless technology developed for machine condition monitoring, integrates into SKF bearings, enabling them to communicate their operating conditions continuously through internally powered sensors and data acquisition electronics.
Insight is ideal for condition monitoring of critical machinery and technically challenging applications. The integrated diagnostic technology allows customers to get better control over the lifecycle of their machinery, leading to lower costs, with higher reliability and machinery uptime. This follows extensive R&D work, including miniaturisation, solving power generation challenges and developing unique packaging of sensors and electronics.
Prior to SKF Insight, condition monitoring techniques could only monitor damage after it had occurred. Now, by sensing directly on the bearing, SKF is able to monitor the damage from the first microscopic effect as it is happening, and with this information, customers can take remedial action to reduce the reason for damage in the bearing – adding lubricant, mitigating transient overloads, etc.
In addition, by monitoring the load directly on the bearing, SKF Insight makes it possible to measure the load the bearing actually experiences rather than what is was designed for. This valuable information can be routed back into the design phase to improve both the system and bearing design. SKF Insight ensures better operational knowledge, better maintenance planning, optimised manpower and spare part management which lead to lower cost of operations.
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