Die cushion drive saves up to 80% energy
1st Quarter 2015
Electrical switching & drive systems & components
With its new CSH die cushion drive consisting of servo pump and double-acting die cushion, Voith has launched an innovative drive concept for demanding forming processes. The CSH die cushion drive needs no valves and reduces energy consumption of the press significantly. In combination with the efficient PSH press drive, press operators can save up to 80% energy.
With conventional die cushion drives consisting of a die cushion and pressure-relief valve, the work of the die cushion is irretrievably lost. In contrast, the Voith system feeds the mechanical power of the servo pump back to the process through the motor in the form of electric power. This reduces energy consumption and makes previously unattainable overall energy efficiency levels achievable. Furthermore, the servo-hybrid CSH die cushion drive uses a smaller oil reservoir, less oil and requires no costly cooling.
The die cushion drive with double-acting die cushion is ideal for forming processes involving complex geometries. The CSH provides exceptional repeatability. In addition, the CSH is freely programmable in terms of speed, force and position control, and acceleration. The result is not only increased process variability, operators also benefit from increased productivity while simultaneously improving the quality of the parts produced.The accelerated die cushion adjusts to the position-time curve of the ram and, in contrast to a single-acting die cushion, reduces tool impact on the workpiece. This improves surface quality, protects the machine and tool, and prevents damage such as cracks and creases on the workpieces.
For more information contact Terry-Lynn McIntosh, Voith Turbo, +27 (0)11 418 4036, [email protected], www.voith.com
Further reading:
New generation low power frequency inverters
Bearing Man Group T/A BMG
Electrical switching & drive systems & components
New to BMG’s electromechanical range are energy-efficient Synergy PI150 series frequency inverters, which have been designed for efficient use in many applications.
Read more...
Planar motor system for quality assurance
Beckhoff Automation
Editor's Choice Electrical switching & drive systems & components
Achieving the shortest possible inspection times, even when working with different components, is paramount when it comes to series production. This is precisely what special machine builder, stoba Sondermaschinen set out to achieve with its InspectorONE optical inspection system, which is based on deep learning and features the Beckhoff XPlanar planar motor system at the conveyor system core.
Read more...
Siemens elevates automotive and aerospace simulation
Siemens South Africa
Electrical switching & drive systems & components
Siemens Digital Industries Software has announced the latest update to its Simcenter portfolio, delivering advancements in aerostructure analysis, electric motor design, gear optimisation and smart virtual sensing. These enhancements are designed to streamline workflows, accelerate certification and provide deeper insights into system performance.
Read more...
Turbomachinery controls: the call of duty
Schneider Electric South Africa
Electrical switching & drive systems & components
There’s a lot to be said about the unsung heroes of this world; those men, women and machines that deliver such important functions, often overlooked and recognised. One such machine is turbomachinery, and while the name does sound quite obvious to the layman, its rich history and daily functions are not.
Read more...
More movement in the market
Electrical switching & drive systems & components
Aerotech aims to revolutionise the market for precision motion and machine controls with an intuitive control platform.
Read more...
Motion technology for all types of automation
Bearing Man Group T/A BMG
News & events Electrical switching & drive systems & components
BMG has been appointed by The Timken Company as a distributor in southern Africa for the Rollon linear motion guidance system.
Read more...
Servo motor series for explosive environments with expanded certification
Parker Hannifin - Sales Company South Africa
Electrical switching & drive systems & components
Parker Hannifin’s ongoing commitment to safety and performance in hazardous environments is evident in the new certifications and product improvements for its EY and EX servo motor series.
Read more...
The world’s most powerful worm
Editor's Choice Electrical switching & drive systems & components
Geothermal energy from the natural heat of the Earth is an inexhaustible resource, yet the growth of the global geothermal power sector lags behind other renewable energies. Now Swiss startup, Borobotics is hoping to speed this up with its innovative new electric-powered geothermal drilling robot, which can be used to fast-track and lower the cost of heat pump installations in confined spaces.
Read more...
The impact of gearless mill drive technology on CO2 emissions
Electrical switching & drive systems & components
ABB has released an in-depth white paper detailing the vital role that gearless grinding technologies can play in driving productivity in mining while simultaneously reducing their carbon footprint.
Read more...
Revolutionising TIG welding for aerospace manufacturing
Electrical switching & drive systems & components
Yaskawa Southern Africa has partnered with Aerosud Aviation, a leading aerospace manufacturer, to implement a cutting-edge robotic TIG welding solution tailored to the exacting demands of aerospace production.
Read more...
printer friendly version