Electrical switching & drive systems & components


Purchasing decisions increasingly influenced by energy efficiency

2nd Quarter 2010 Electrical switching & drive systems & components

“Undoubtedly, investment costs for electrical drives are minor when compared to the overall investment in a system or plant,” contends Mrs Ute Bormann, GM sales and marketing, SEW-Eurodrive. “But the energy consumption of the selected drive technology has a decisive influence on the follow-up costs.”

“If one compares all costs incurred during the life cycle of a system, one will notice that the energy costs in systems that have not been optimised for energy consumption can constitute up to 90% of the follow-up costs,” Bormann continues. “The correct optimisation of the efficiency profile of each component, combined with the correct selection of the most appropriate drive technology to match the specific application, will achieve significant economic benefit.

“With these cost factors in mind SEW-Eurodrive launched its DR series range of motors in May 2010,” says Bormann. “The new modular system for AC motors offers millions of drive combinations that can be used in many different applications. Independent of the required energy efficiency class, the whole range of DR motor options is available in all efficiency levels. The motor complies with international standards and already complies with the new sections of the IEC motor standard.”

The new DR motor available 
from May 2010
The new DR motor available from May 2010

The modular DR motor system comprises three energy efficient motor variants (IE1, IE2 and IE3) and offers an ideally matched brake concept as well as encoders which are integrated in the motor. The motor complies with IEC 60034, NEMA MG1 and CSA C22.2 requirements as well.

By combining all the different design requirements, this motor saves time and optimises processes in the areas of motor selection, ordering and logistics. Additional features such as brake monitoring, shaft centred hollow shaft encoder, thermal motor protection, temperature detection, air filters, fans and backstops, among others can be added depending on the customer’s requirements.

Online energy calculator

SEW-Eurodrive has added a user-friendly energy-saving calculator to its website. The calculator needs only a few details on the application and in return it will give users an estimated energy saving per annum as well as an indication of the amortisation period.

“Energy efficiency is a non-negotiable factor today,” concludes Bormann. “The total cost of ownership, determined in part by the term energy costs of an installation, cannot be ignored when selecting new products.”

For more information contact Rene Rose, SEW-Eurodrive, +27 (0)11 248 7000, [email protected], www.sew.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Precise detection of complex rotational movements
Beckhoff Automation Electrical switching & drive systems & components
The EP3751-0260 EtherCAT Box module by Beckhoff connects an acceleration sensor with an inertial measurement unit - a gyroscope. This provides accurate detection of acceleration and rotational motion in addition to shock, vibration and tilt measurement, both as preprocessed values and as raw sensor data.

Read more...
Energy management system for electrohydrostatic actuation systems
Electrical switching & drive systems & components
In the machine manufacturing industry, more drive systems are being converted from servo-hydraulic throttle to electrohydrostatic actuation systems. The four-quadrant capability of the electrohydrostatic pump unit and servo drive used in this technology, in combination with the new Moog energy management system, allows regenerative power flows generated during braking or pressure relief to be stored and reused.

Read more...
Drive solution for stacker reclaimer
Electrical switching & drive systems & components
Hägglunds Drives South Africa recently completed a retrofit project on the bucket wheel of a stacker reclaimer at Richards Bay Coal Terminal. The project entailed replacing a gearbox drive solution with a direct drive solution from Hägglunds Drives SA.

Read more...
Kamoa-Kakula power pack order for SEW-EURODRIVE
SEW-EURODRIVE Electrical switching & drive systems & components
With well over 100 units already delivered, SEW-EURODRIVE is set to continue supplying Ivanhoe Mines’ prestigious Kamoa-Kakula Copper Complex in the Democratic Republic of Congo.

Read more...
Seven ways to reduce production downtime on the plant
Electrical switching & drive systems & components
Production downtime is one of the biggest risks in the manufacturing industry. Follow these seven tips to reduce machine downtime in your production line.

Read more...
The time is now to implement a motor management strategy
Schneider Electric South Africa Editor's Choice Electrical switching & drive systems & components
Motor management plays an all-important role in controlling motor energy costs in various industries, segments and applications. Research and practical experience have consistently shown that effective motor management practices can result in significant energy savings, reduced operational costs, and improved overall system reliability.

Read more...
Rapid overhaul of compressor motors
ACTOM Electrical switching & drive systems & components
Marthinusen & Coutts Zambia was requested by a smelter based in the Copperbelt to provide an in-country repair solution for its two critical 4,5 MW compressor motors. The company was given only three weeks in which to overhaul and commission the motors.

Read more...
PC-based motion control on a labelling machine
Beckhoff Automation Editor's Choice Electrical switching & drive systems & components
For 50 years, Bausch+Ströbel in Germany has been developing packaging and production systems for the pharmaceutical industries. The company’s goal is to offer the best technical and economical solutions for the challenges of modern industry. Its new ESA1025 labelling machine shows how this is achieved with PC-based control from Beckhoff as the central motion controller.

Read more...
Thrust for hybrid electric flying
Editor's Choice Electrical switching & drive systems & components
Several leading academic institutes in Germany are collaborating on the future of hybrid electric flying. The partners are researching an entirely new propulsion system for medium-range aircraft with up to 35 passengers.

Read more...
Precise knowledge for precise applications
Electrical switching & drive systems & components
Aerotech has been supplying standard product solutions such as motors, drives, controls and positioning tables since 1970. Customised motion subsystems include positioning systems on granite structures with undercarriage and vibration isolation, and also external measurement systems.

Read more...