Large conveyor drives for iron ore
1st Quarter 2011
Electrical switching & drive systems & components
Hansen Transmissions recently secured an order from Sishen Kumba Iron Ore (KIO) for the supply of large conveyor drives for the overland conveyors as well as for conveyors feeding the bedding and blending plant.
Sishen Kumba Iron Ore placed its first order with Hansen Transmissions six years ago. The order consisted of two Hansen QHRJ3 gearboxes intended for certain essential conveyor applications at the mine. The most recent order was for three R and three L drive units carrying a total value of approximately R9,5 million. The R size units, QHRR3 CTN 31.5:1, with a 2660 kW AGMA rating, have a special installed 720 kW motor. The 1370 kW AGMA rated L size units, QHRL3 CTN 25:1, are supplied with a special installed motor of 600 kW.
According to Clive Dicks, Hansen Transmissions sales manager, the three 600 kW drives for the overland conveyors are interchangeable between all 13 conveyor positions with only a slight difference between the belt lengths and tonnage per hour. “The three 720 kW drives are on the conveyor which has a horizontal belt length of 504 metres, and which feeds the bedding and blending plant where it moves product at a rate of 8000 tons per hour,” explains Dicks. “Although we supplied a standard Hansen gearbox, some on site modifications were necessary in order to accommodate the upgrade,” he adds.
He says that there were three reasons for securing the KIO Sishen order: first, Hansen’s team effort, which delivered the best possible solution with superior quality; second, good preparation of the technical data; and third, the outstanding performance of the QHRJ3 gearboxes installed in 2005.
In 2009 Hansen Transmissions won the coveted Frost & Sullivan South African Helical Gearboxes Market Leadership award.
For more information contact Fritz Fourie, Hansen Transmissions, +27 (0)11 397 2495, [email protected], www.hansen.co.za
Further reading:
Magma X100 delivers AMB systems for wide range of industrial machinery
Electrical switching & drive systems & components
SpinDrive launches Magma X100 controller, bringing active magnetic bearing technology to a new generation of industrial applications. The Magma X100 expands SpinDrive’s oil-free, frictionless AMB technology to applications below 150 kW, unlocking new addressable markets.
Read more...
Mammoet completes major bridge replacement at Amsterdam Centraal Station
Electrical switching & drive systems & components
Mammoet completes the second of five major bridge replacements at Amsterdam Centraal Station, transporting steel deck sections by water to keep the station open throughout the works.
Read more...
Compressorless hydrogen turbine generates electricity using detonation waves
Electrical switching & drive systems & components
Researchers at the Karlsruhe Institute of Technology (KIT) have demonstrated a hydrogen gas turbine that generates electricity without a mechanical compressor.
Read more...
Why lubrication fails in mining and what to do about it
Editor's Choice Electrical switching & drive systems & components
Lubrication Engineers explains the recurring failure points behind mining lubrication problems and how the right product, storage and application practices can improve equipment reliability.
Read more...
Echain protects cables in cleanrooms
igus
Electrical switching & drive systems & components
Advanced polymer manufacturer igus has developed a new cleanroom energy chain with an innovative guide system that allows for abrasion-resistant travel over distances of up to 30 metres.
Read more...
PowerFlex drives cut energy use by up to 30% amid rising costs
Electrical switching & drive systems & components
Rockwell Automation’s PowerFlex 755TS variable frequency drives are delivering energy reductions of 10 to 30% in Africa’s industrial operations, with adaptive control and predictive maintenance features that cut downtime by up to 50%.
Read more...
Next-generation oil-free motor systems with active magnetic bearings
Electrical switching & drive systems & components
WEG and SpinDrive are collaborating to integrate SpinDrive’s AMBs and built-in IoT condition monitoring into WEG’s market-leading electric motor offering, creating an oil-free, maintenance-free drive solution.
Read more...
Direct drive with integrated control
Vepac Electronics
Electrical switching & drive systems & components
The PSD 40 direct drive is a mechatronic system with integrated control, bus interface and absolute measuring system, with no battery required.
Read more...
AI-powered on-premises analytics for industrial drives
Siemens South Africa
Electrical switching & drive systems & components
Siemens is introducing a new on-premises analytics solution for industrial drive systems. The software enables users to evaluate drive data entirely within their own infrastructure and meet stringent data-sovereignty requirements.
Read more...
Hydrostatic machine base for ultra-precision grinding centre
Electrical switching & drive systems & components
Hyprostatik Schönfeld has developed a high-precision hydrostatic machine base for a new ultra-precision grinding centre for Optotech. The machine platform enables a previously unattainable combination of dimensional accuracy, dynamics and surface quality in the ultra-precision grinding of optical surfaces.
Read more...