3rd Quarter 2012Electrical switching & drive systems & components
HSM GmbH, a German manufacturer of baling presses, cutting machines and PET solutions, developed a fully automatic channel baling press to enhance its environmental engineering product range. With an extremely high pressing force of 1100 kN and a large filling hatch of about 1000 x 1800 mm, this press can handle a wide variety of materials. Bales can weigh up to 700 kg at 1200 mm length and reach dimensions of 1100 x 750 x 1200 mm.
Bonfiglioli solution
HSM puts considerable effort into the reduction of energy consumption in its machines, which are designed to operate 24 hours round the clock. The cyclic process of shearing, compression and withdrawal only takes about 20 seconds. Estimated energy consumption of one machine is up to 500 MWh per year, equivalent to about €50 000.
Bonfiglioli was able to assist. A testing machine was equipped with two 75 kW motors which drove two hydraulic pumps. For testing purposes, full load was simulated by a 150 kW counterpress. Bonfiglioli’s Series ACU inverters utilise field oriented algorithms which are very efficient and react fast to changing load conditions. With these inverters the part load efficiency of the system is close to the nominal efficiency. This was proven by very extensive measurements of current, torque, power, flow and pressure.
The overall reduction in energy consumption exceeded all expectations – 40% under full load. This translates to savings of up to €20 000 a year. Additional benefits are noise reduction under partload conditions and fewer cooling units for the hydraulic fluid. Amortisation is possible within one year.
Precise detection of complex rotational movements Beckhoff Automation
Electrical switching & drive systems & components
The EP3751-0260 EtherCAT Box module by Beckhoff connects an acceleration sensor with an inertial measurement unit - a gyroscope. This provides accurate detection of acceleration and rotational motion in addition to shock, vibration and tilt measurement, both as preprocessed values and as raw sensor data.
Read more...Energy management system for electrohydrostatic actuation systems
Electrical switching & drive systems & components
In the machine manufacturing industry, more drive systems are being converted from servo-hydraulic throttle to electrohydrostatic actuation systems. The four-quadrant capability of the electrohydrostatic pump unit and servo drive used in this technology, in combination with the new Moog energy management system, allows regenerative power flows generated during braking or pressure relief to be stored and reused.
Read more...Drive solution for stacker reclaimer
Electrical switching & drive systems & components
Hägglunds Drives South Africa recently completed a retrofit project on the bucket wheel of a stacker reclaimer at Richards Bay Coal Terminal. The project entailed replacing a gearbox drive solution with a direct drive solution from Hägglunds Drives SA.
Read more...Kamoa-Kakula power pack order for SEW-EURODRIVE SEW-EURODRIVE
Electrical switching & drive systems & components
With well over 100 units already delivered, SEW-EURODRIVE is set to continue supplying Ivanhoe Mines’ prestigious Kamoa-Kakula Copper Complex in the Democratic Republic of Congo.
Read more...Seven ways to reduce production downtime on the plant
Electrical switching & drive systems & components
Production downtime is one of the biggest risks in the manufacturing industry. Follow these seven tips to reduce machine downtime in your production line.
Read more...The time is now to implement a motor management strategy Schneider Electric South Africa
Editor's Choice Electrical switching & drive systems & components
Motor management plays an all-important role in controlling motor energy costs in various industries, segments and applications. Research and practical experience have consistently shown that effective motor management practices can result in significant energy savings, reduced operational costs, and improved overall system reliability.
Read more...Rapid overhaul of compressor motors ACTOM
Electrical switching & drive systems & components
Marthinusen & Coutts Zambia was requested by a smelter based in the Copperbelt to provide an in-country repair solution for its two critical 4,5 MW compressor motors. The company was given only three weeks in which to overhaul and commission the motors.
Read more...PC-based motion control on a labelling machine Beckhoff Automation
Editor's Choice Electrical switching & drive systems & components
For 50 years, Bausch+Ströbel in Germany has been developing packaging and production systems for the pharmaceutical industries. The company’s goal is to offer the best technical and economical solutions for the challenges of modern industry. Its new ESA1025 labelling machine shows how this is achieved with PC-based control from Beckhoff as the central motion controller.
Read more...Thrust for hybrid electric flying
Editor's Choice Electrical switching & drive systems & components
Several leading academic institutes in Germany are collaborating on the future of hybrid electric flying. The partners are researching an entirely new propulsion system for medium-range aircraft with up to 35 passengers.
Read more...Precise knowledge for precise applications
Electrical switching & drive systems & components
Aerotech has been supplying standard product solutions such as motors, drives, controls and positioning tables since 1970. Customised motion subsystems include positioning systems on granite structures with undercarriage and vibration isolation, and also external measurement systems.
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