Streamlined production line for BMW
3rd Quarter 2015
Pneumatic systems & components
By replacing its older and larger plant air compressors with two smaller Ingersoll Rand Centac C400 centrifugal air compressors at its Rosslyn manufacturing plant, BMW South Africa will potentially save over a million rand per year in reduced electricity consumption. The new compressors will provide 7 bar of oil-free air at a flow rate of 60 m³/min in order to power the facility’s line instrumentation, which includes actuators, operating valves and cylinders used in advancing the vehicles and various workpieces along the production line.
The original Ingersoll compressors were providing a surplus of pneumatic power that could not be used and the fitment of a more accurately specified compressor solution was an important cornerstone of a more efficient production line. The C400s provide around 33% less compressed air capacity.
The two machines are automatically regulated through Ingersoll Rand’s Integrated Multiple Machine Control (IMMC) intelligent controller. The IMMC automatically collaborates the performance of each compressor, providing a seamless air supply in the event of a unit changeover and balancing the machines when they run in tandem. The C400 provides a flexible compressed air solution that supplies oil-free air in a diverse array of industries and applications. The absence of vaporised lubricant in the pneumatic supply eliminates contamination of instruments, which ultimately reduces maintenance. Additionally, intervals for lubricant change are increased exponentially. Ingersoll Rand will maintain the machine over its service life.
For more information contact Paul Horwell, Ingersoll Rand, +27 (0)11 565 8639, [email protected], www.ingersollrandproducts.com
Further reading:
Siemens launches SIMATIC AX WinCC Unified Elements
Pneumatic systems & components Other technologies
New engineering tool speeds automation application development, reducing the time required to bring industrial projects to market and empowering automation engineers to build, manage version control, and deploy visualisation engineering projects
Read more...
High-performance linear guides
igus
Pneumatic systems & components
igus continues its quest to replace traditional lubricated linear guides with its drylin polymer technology, which improves machine reliability. The absence of lubrication means it contributes to safer, cleaner operation with no risk of contamination.
Read more...
Air compressor secures premium meat company’s legacy
Pneumatic systems & components
A tailored ELGi compressed air solution from Integrated Air Solutions is helping Tulisa Meat Market protect six decades of quality and consistency in its premium meat production.
Read more...
Pneumatic solutions for versatility, operational safety and efficiency
Bearing Man Group T/A BMG
Pneumatic systems & components
As an authorised partner of Festo, BMG combines access to globally recognised pneumatic technologies with local application expertise and technical support.
Read more...
Alternative fuels for cutting, brazing, soldering and heating
Pneumatic systems & components
Bolt and Engineering Distributors, as an authorised distributor for the Harris Products Group, is helping South African industries transition from acetylene to safer, more cost-effective alternative fuels for cutting, brazing, soldering and heating applications.
Read more...
Integrated Air Solutions opens Pinetown branch
Pneumatic systems & components
Integrated Air Solutions has opened a branch in Pinetown, bringing world-class diesel and electric air compressor services closer to customers in KwaZulu-Natal.
Read more...
How to clean compressed air effectively
Pneumatic systems & components
ISO-Reliability Partners has taken another step in bringing to market highly effective solutions to combat contamination in all its forms. The locally designed and patented Air Wizard inline water trap is proudly manufactured in South Africa. It has been SABS tested for the separation of water, oily fluids, rust and solid particulates from pneumatic compressed air or gas lines.
Read more...
Compressed air piping design
Artic Driers International
Editor's Choice Pneumatic systems & components
When designing a compressed air pipeline, remember that size matters. The internal size of the pipe, along with the pressure and air volume, determine the velocity of the compressed air in the pipeline.
Read more...
Top questions about pressure gauges
SA Gauge
Editor's Choice Pneumatic systems & components
Some questions never go out of date, and in our industry, a few have been asked for decades. At SA Gauge, we hear them every week. Here are the ten questions we hear most often, and the practical answers that can save time, money and frustration.
Read more...
Achieving clean and dry compressed air for faultless operation
Artic Driers International
Pneumatic systems & components
Compressed air is an expensive source of motive power so it makes good sense to supply clean, dry compressed air to your distribution system.
Read more...
printer friendly version