Robotics & Mechatronics


Mobile robot with 1500 kg payload capacity

Fourth Quarter 2020 Robotics & Mechatronics

Omron’s HD-1500 is the strongest and latest addition to the company’s series of mobile robots. It boasts a heavy payload capacity of up to 1500 kg. It is ideal for modern factories, where autonomous material handling solutions need to manage more demanding industrial automation tasks, along with implementing new social distancing requirements due to the Covid-19 pandemic.

The 1500 kg payload capacity enables transportation of large automotive components such as car chassis and voluminous pallet size payloads − items that would have traditionally been moved using forklifts. With the release of the HD-1500, Omron’s mobile robots, including the LD-60/90 and LD-250, form a seamless lineup of models that can transport a wide variety of items – from components to work in progress, finished products, and heavy material.

Ensuring efficient material handling in factories, Omron’s industry-first Fleet Manager can control up to 100 mobile robots with different sizes, configurations and payload capacities under one system to automate complex material transport and logistics applications. The robots can automatically calculate the best route, while collaborating safely with people and navigating around obstacles, without the use of magnetic floor tapes or other guides. The HD-1500 battery charges in just 36 minutes and can handle a full shift on a full load, reducing downtime.

“On-site logistics, the movement of products and material within the factory and warehouse, is becoming a real bottleneck for many companies due to the frequency and tediousness of the job, compounded by the need to meet social distancing protocols. Fast-paced manufacturing environments require speed and flexibility. The HD-1500 can help companies solve this issue because it can work 24 hours a day tirelessly, punctually and safely, side by side with people,” said Tom Mathias, president and CEO of Omron Robotics and Safety Technologies.

Higher payload and sturdier structure

The HD-1500 can move pallet size payloads in manufacturing facilities and reduces the need for a forklift. Built with sturdy metal skins, the HD-1500 is robust and able to withstand heavy unintended external impacts.

Faster ROI

The HD-1500 offers a solution to automate complex and dangerous tasks. Organisations can now reduce the use of forklifts and safely transport large pallets containing finished goods, voluminous materials in the food and commodities industry, and automotive frames. Workers can now focus their attention on more vital tasks, allowing customers to load more, making fewer trips with heavier batches, and increasing the return on investment. With the HD-1500, customers can do more with less equipment.

Customisable fleet

Mobile fleets can become more diverse, but are still controlled through the same system. Omron’s Fleet Manager allows a diverse mobile fleet of up to 100 mobile robots, including the HD-1500, to be controlled with the same system while achieving high performance. As a result of the optimised traffic management, battery management, and routing of vehicles, customers can add the HD-1500 to their fleets without worrying about safety, compatibility or performance.

Additional features include:

• Battery charges in 36 minutes to realise greater efficiency and less downtime.

• 360° safety scanning lasers used for simultaneous localisation and safety functionality.

• Superior navigation using adaptive safety zones from LiDAR technology.

• Improved CAPS technology allowing for better accuracy and repeatability for docking.

• Simulation of up to 10 robots in up to three separate fleets.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

OMRON simplifies safety verification for SA manufacturers
Omron Electronics Other technologies
OMRON’s NX Safety platform, Online Safety Functional Test Verification is a feature built into the Sysmac Studio engineering environment. This intuitive tool allows safety verification to be carried out digitally, with step-by-step guidance and full traceability, all from a single workstation.

Read more...
The future of robotics
Robotics & Mechatronics
Research into robotics and autonomy uncovers some of the up-and-coming industrial uses and applications within the sector, including for automotives and logistics, as well as for personal and commercial use.

Read more...
How vision-guided robotics is transforming South African manufacturing
Robotics & Mechatronics
In South African manufacturing, the final stages of production need more than manual labour or conventional automation. For many, vision-guided robotics is becoming the solution to smarter, more flexible end-of-line processes.

Read more...
The future of robotics
Robotics & Mechatronics
Research into robotics and autonomy uncovers some of the up-and-coming industrial uses and applications within the sector, including for automotives and logistics, as well as for personal and commercial use.

Read more...
Cutting-edge robotics and smart manufacturing solutions
Robotics & Mechatronics
Yaskawa Southern Africa made a compelling impact at this year’s Africa Automation and Technology Fair.

Read more...
Welded to success: Malben Engineering invests in technology step change
Robotics & Mechatronics
Malben Engineering, an award-winning supplier of high-level welded assemblies to both OEMs and tier 1 automotive sector suppliers, has invested in a massive technical step change over the past three years.

Read more...
Collaborative robots pioneer automation revolution
Robotics & Mechatronics
Collaborative robots (cobots) are a versatile, cost-effective robot form factor that is demonstrating value across many industry verticals. According to a new report from ABI Research, revenue from cobots will increase from $970 million in 2023 to $7,2 billion by 2030.

Read more...
Robotic solution for adhesive tape application with flexible control
Beckhoff Automation Editor's Choice Robotics & Mechatronics
In industry, even elaborate processes, such as the application of adhesive tape to parts with varying geometries are automated. Innovative Automation has developed a platform with Beckhoff control technology and a remote feeding module, which increases productivity and enables flexible customisation for different requirements.

Read more...
New AI advisor for robot selection
igus Editor's Choice Robotics & Mechatronics
igus’ new AI chatbot has been added to the online platform RBTX.com. The interactive consultant is designed to enable companies with little previous experience and technological expertise to quickly and reliably put together low-cost automation solutions to becoming more competitive.

Read more...
Vertical labelling of test tubes in clinical laboratories
Omron Electronics Robotics & Mechatronics
Werfen has implemented a new automated machine for the supply of reagents to drug toxicology laboratories, built by MACCO in collaboration with OMRON and Marini Pandolfi. It uses OMRON SCARA robots and advanced vision systems to ensure reagent quality through vertical handling and labelling process of test tubes.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved