Gearmotors for electrified monorail system
1 May 2020
Other technologies
A leading systems integrator for the automotive industry has adapted a Maxolution electrified monorail system (EMS) and 23 HK Series gear units for overhead trolley systems, from SEW-Eurodrive, for a major local upgrade and expansion project.
The major benefit of the state-of-the-art technology for the client is that the drive and automation specialist is able to supply the complete system, from the stationary control level to the sensors themselves. Maxolution allows for highly accurate simulation for trouble-free start-up, production support and project acceptance. Sales representative, Philip Steyn, explains that the modular EMS is tailor-made for specific production requirements and is integrated seamlessly into the existing system. McCormick Engineering owner, Vaughan Pike, adds that the project house was approached by the automotive manufacturer to optimise its existing system to cater for a capacity increase and new models. “We were contracted to redesign the system in terms of these specific parameters,” he says.
It was at this point that system designer, Jaco Viljoen from McCormick Engineering, approached SEW-Eurodrive to become involved upfront in the gearbox and drive selection for the project. It provided expert assistance in calculating the correct speed needed to accommodate the capacity increase, which in turn affected the gearbox selection. All of this information and associated parameters was fed into an actual simulation of the final system to demonstrate how it would operate.
“On the hoist drives themselves, we needed a great deal of control due to the high level of accuracy required,” Viljoen points out. The HK Series consists of special gearmotors with integrated couplings, making them ideal for overhead trolley systems such as those deployed at automotive manufacturers.
The main project had two components, with one consisting of engine and gearbox delivery to the main line and the second a transfer system moving a half-built chassis overhead from one floor conveyor to another. Nine HK Series were used on the one part of the project and 14 on the other. The trolley and hoist units operate together seamlessly in terms of the total EMS at the plant.
When the automotive manufacturer called for secondary hoist brakes to be installed for added safety precautions, SEW-Eurodrive was able to prove to its client that its precision-engineered and highly controllable technology was perfect for the application. This resulted in a significant cost saving for the client and demonstrated the close working relationship with McCormick Engineering in designing, installing and commissioning the upgraded system.
Further reading:
Monitoring vibration allows for equipment longevity
Iritron
Other technologies
Unscheduled downtime and maintenance on machines is often a source of frustration for many companies active in industrial manufacturing as it results in loss of process and productivity, which in turn equates to loss of revenue.
Read more...
Building resilience in extreme environments
Other technologies
The petrochemical and oil and gas sectors operate in unforgiving environments. In this high-stakes industry, operational efficiency is vital, and unplanned downtime can have severe consequences. To thrive in this demanding landscape, a proactive and sophisticated approach to maintenance is no longer an option, but a necessity.
Read more...
Extending oil drain intervals
Other technologies
In a recent field study, African Group Lubricants tested the performance of Mobil Delvac Modern MX 15W-40 Super Defense engine oil under rigorous operational conditions. The goal was to extend the oil drain interval while maintaining optimal engine performance and reliability.
Read more...
Electric chain hoist where advanced features are standard
Other technologies
Konecranes has launched the new Konecranes D-Series electric chain hoist, designed to meet the demands of industries that require high-performance lifting equipment.
Read more...
Latest advance in automotive cooling fluids
Other technologies
The automotive industry is undergoing a significant transformation, driven by advancements in vehicle design and increasing demands for enhanced performance and durability. These changes are bringing a marked shift toward formulations that offer improved heat dissipation and robust corrosion resistance.
Read more...
Advancements in wire rope testing
Other technologies
Being able to get instant, real-time and portable detection of wire rope flaws can make a significant difference for operational teams. There have been a number of significant technological advancements and tools entering the market that help wire rope operators detect and resolve problems faster.
Read more...
Complete solutions for the die casting industry
Other technologies
Die casting is a manufacturing process that involves injecting molten metal into a mould to produce complex, high-precision components. FUCHS Lubricants South Africa addresses the evolving demands of the die casting sector through continuous product innovation and development.
Read more...
Regular maintenance of cutting fluids is essential to maintain quality
Other technologies
Regular cleaning and maintenance of cutting fluid systems significantly enhances overall efficiency by extending the life of the cutting fluids, reducing downtime and improving the quality of the end products.
Read more...
Rethinking common approaches to wire rope lubrication
Other technologies
: Wire ropes are hard-working components in many different applications, from mines to lifts, ports, construction sites and drainage systems. Correct lubrication of wire ropes is absolutely critical because wire ropes are more than just cables, they are intricate machines composed of interdependent parts in constant motion.
Read more...
Quantum refrigerator paves way for reliable quantum computers
Other technologies
Quantum computers require extreme cooling to perform reliable calculations. Researchers at Chalmers University of Technology, Sweden, and the University of Maryland, USA, have engineered a new type of refrigerator that can autonomously cool superconducting qubits to record low temperatures, paving the way for more reliable quantum computation.
Read more...
printer friendly version