The incessant need to reduce energy consumption is an ever-present fact for all plant engineers. It is estimated that compressed air production and compressed air treatment amounts to approximately 30% of an average production plant’s power consumption. SPX Flow has introduced a radically new approach to compressed air drying.
The phase change material (PCM) compressed air dryer provides low dew point air via a unique and patented 4-in-1 heat exchanger. The PCM housed within a plate to plate heat exchanger possesses a high latent heat property that enables the material to melt or freeze at constant temperature. It absorbs heat from warm moisture-laden compressed air without a significant change in temperature and stays colder for longer periods of time. This system allows the freon compressor within the dryer to cycle the freon compressor with long off-time periods, resulting in great cost savings.
The PCM dryer lowers the air system power costs and improves productivity by matching power consumption to compressed air demand. It cycles the power load to match compressed air demand with great effectiveness. As the load fluctuates, the power requirement to dry the compressed air is matched in proportion to the demand. As a comparison, a non-cycling dryer uses a constant 96% under any operating load. A PCM dryer when operating at 60% load only consumes 60% of its full load energy. It offers superior power savings, without the need to use complex VSD drives, coolant pumps or glycol tanks.
It’s full steam ahead for SKF’s sustainable leak detection solution SKF South Africa
Pneumatic systems & components
One of SKF’s key customers based in Cape Town, which depends on steam systems for its production processes, was facing costly challenges related to high energy consumption and excessive maintenance hours. SKF recommended the TKSU 10 ultrasonic leak detector as a more streamlined, user-friendly alternative.
Read more...Dynamic compressor control system with energy savings
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: CompAir has launched Ecoplant, a dynamic, compressed air management solution that adjusts compressor parameters in real time, offering up to 30 per cent reductions in energy costs and CO2 emissions.
Read more...Is your compressed air system sustainable? Artic Driers International
Pneumatic systems & components
We are all aware that compressed air is an expensive source of motive power, but do we actually know what the cost is?
Read more...It’s full steam ahead for SKF’s sustainable leak detection solution SKF South Africa
Pneumatic systems & components
One of SKF’s key customers based in Cape Town, which depends on steam systems for its production processes, was facing costly challenges related to high energy consumption and excessive maintenance hours. SKF recommended the TKSU 10 ultrasonic leak detector as a more streamlined, user-friendly alternative.
Read more...A guide for compressed air dryer selection Artic Driers International
Pneumatic systems & components
Clean and dry compressed air is essential in today’s modern operating environment. Without an air dryer and filter bank in line, the downtime created by condensate can be substantial. However, there are issues about air dryer selection and the impact of geographic location that need careful consideration prior to placing an order.
Read more...Easy to use energy management tool for compressed air Comtest
Pneumatic systems & components
For the efficient management of plant operations, the critical considerations include product quality, safety, downtime, and energy use. A production plant in Germany has set a greenhouse gas emissions reduction goal of 25% by 2030, and turned to the Plant Energy manager to help deliver that target.
Read more...Compressed air solutions for efficient pneumatic conveying
Pneumatic systems & components
Moving goods through pipes from one point to another using air - pneumatic conveying - is an extremely efficient method of transporting a great variety of products, provided that the right system is used, and that it’s done correctly.
Read more...Compressed air preparation Artic Driers International
Pneumatic systems & components
The choice of compressed air dryers is driven by the air quality demands of your plant.
Read more...Compressed air treatment do’s and don’ts Artic Driers International
Editor's Choice Pneumatic systems & components
As a long-established importer and manufacturer of air dryers, Artic Dryers often sees the results of poor installation and issues with aftercoolers that create serious problems in air drying systems.
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