Pneumatic systems & components


A generator powered by compressed air

4th Quarter 2011 Pneumatic systems & components

Supplied locally by BMG, an importer and distributor of Metal Work pneumatic products, it is extremely easy to use. All that is needed to obtain a 24 V DC power supply is to connect a compressed air pipe to the input with an M8 connector. No power cables, electric connectors or electrical rotating manifolds are needed and there is no need to replace flat batteries, the big drawback of battery operated systems.

Supplied locally by BMG, an importer and distributor of Metal Work pneumatic products, it is extremely easy to use. All that is needed to obtain a 24 V DC power supply is to connect a compressed air pipe to the input with an M8 connector. No power cables, electric connectors or electrical rotating manifolds are needed and there is no need to replace flat batteries, the big drawback of battery operated systems.

A constant voltage of 24 V is maintained, regardless of the air pressure and the electric load applied. It can be left on and can produce electricity for tens of thousands of hours. It is switched off by cutting off the compressed air supply. A valve such as the V2VL from Metal Work’s line-on-line series can be used. Alternatively a 2/2 or 3/2 solenoid valve can be used, even at a distance from the Pneumo-power.

The minimum operating pressure is 0,4 MPa for the 3 W model and 0,3 MPa for the 7,5 and 12 W models. The maximum operating pressure is 0,7 MPa. If a higher power is used the Pneumo-power stops, the green light switches off and the red light starts flashing. It restarts automatically as soon as the power drops below the power threshold. The rated power depends on the input pressure.

Compressed air consumption depends on the model and pressure, so to avoid wastage it is important to select the most suitable model. However consumption is low. It requires 50 nl/min to generate 7,5 W, which is the amount of air that can pass through a hole of 0,8 mm in diameter.

Although the electricity generated by the Pneumo-power costs more than mains power, a positive economic balance is possible in applications where cables, copper or gold connectors can be eliminated. Metal Work is planning a new version which will reuse residual energy from the pneumatic cylinder discharge. This will save a considerable amount of energy.

Pneumo-power bears the CE mark as it has passed tests in accordance with the following electromagnetic compatibility standards:

* EN 61000-2: Part 6-2: Generic standards – Immunity for industrial environments.

* EN 61000-2: Part 6-3: Generic standard – Emission standard for residential, commercial, and light-industrial environments.

Pneumo-Power also complies with CEI EN 50014, 50021 and 50281-1-1 and can be marked Ex II 3 GD Eex nA II T5 X. A huge advantage in explosive environments is the absence of power cables connecting mains and utilities because the electricity is generated at the utilities themselves. The casing is made of treated and painted aluminium so it is impact resistant. The index of protection is IP65, which means the electronic circuit is insulated from liquid and dust. It comes with a silencer/filter and the maximum noise level is 75 dB at 1 metre.

The Pneumo-power can be used to power a rotating device, replacing the normal brushes for electrical contact (which are subject to wear) with a pneumatic rotating joint. It can also be used to power control units such as a PLC and PC; wireless receiver-transmitter nodes; sensors and actuators in an area covered by wireless nodes; emergency lights; and any general application where a 24 V DC power supply is required.

For more information contact Mark Johnson, BMG Hydraulics, +27 (0)11 614 2004, [email protected], www.bmghydraulics.net





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

It’s full steam ahead for SKF’s sustainable leak detection solution
SKF South Africa Pneumatic systems & components
One of SKF’s key customers based in Cape Town, which depends on steam systems for its production processes, was facing costly challenges related to high energy consumption and excessive maintenance hours. SKF recommended the TKSU 10 ultrasonic leak detector as a more streamlined, user-friendly alternative.

Read more...
A guide for compressed air dryer selection
Artic Driers International Pneumatic systems & components
Clean and dry compressed air is essential in today’s modern operating environment. Without an air dryer and filter bank in line, the downtime created by condensate can be substantial. However, there are issues about air dryer selection and the impact of geographic location that need careful consideration prior to placing an order.

Read more...
Easy to use energy management tool for compressed air
Comtest Pneumatic systems & components
For the efficient management of plant operations, the critical considerations include product quality, safety, downtime, and energy use. A production plant in Germany has set a greenhouse gas emissions reduction goal of 25% by 2030, and turned to the Plant Energy manager to help deliver that target.

Read more...
Compressed air solutions for efficient pneumatic conveying
Pneumatic systems & components
Moving goods through pipes from one point to another using air - pneumatic conveying - is an extremely efficient method of transporting a great variety of products, provided that the right system is used, and that it’s done correctly.

Read more...
Compressed air preparation
Artic Driers International Pneumatic systems & components
The choice of compressed air dryers is driven by the air quality demands of your plant.

Read more...
Compressed air treatment do’s and don’ts
Artic Driers International Editor's Choice Pneumatic systems & components
As a long-established importer and manufacturer of air dryers, Artic Dryers often sees the results of poor installation and issues with aftercoolers that create serious problems in air drying systems.

Read more...
Next-gen air compressors for plastics manufacturer
Pneumatic systems & components
Integrated Air Solutions has reinforced its partnership with global compressor manufacturer, ABC Compressors by facilitating the installation and commissioning of two next-generation direct-drive ABC machines for a prominent plastic manufacturer in South Africa.

Read more...
Seamless compressed air supply
Pneumatic systems & components
The efficient performance of compressed air systems is the foundation for seamless production processes and sustainable business. The adoption of a comprehensive service plan delivered by an OEM like Atlas Copco is key to overall compressor performance, efficiency, reliability, and long lifecycle.

Read more...
Selection of two-port valves: an open and shut case
SMC Corporation South Africa Pneumatic systems & components
Little consideration is generally given to two-port valves because they are often perceived as simple devices that only open and close to control downstream fluid supply. Although this is mechanically true, choosing the optimal two-port valve for your application can make a big difference, saving space, weight and energy consumption.

Read more...
Integrated Air Solutions expands its compressor rental service
Pneumatic systems & components
The significant growth of the industrial air compressor rental division launched by Integrated Air Solutions under a year ago, has prompted the need for more resources and equipment. Headed up by Rudolf ...

Read more...