Hydraulic systems & components


Choosing the right hydraulic cylinder for your application

Second Quarter 2025 Hydraulic systems & components

Hydraulic cylinders are crucial components in various industrial and mobile machinery applications, providing linear force and motion through hydraulic fluid pressure. Selecting the appropriate hydraulic cylinder for your specific application involves considering several key factors to ensure optimal performance, efficiency and durability. Here’s a comprehensive guide to help you make an informed decision.


Types of hydraulic cylinders

Hydraulic cylinders come in different types, each designed for specific applications and operating conditions:

Single-acting cylinders use hydraulic pressure in one direction with a spring or gravity to return to the starting position. They are best for applications where one-way force is sufficient.

Double-acting cylinders use hydraulic pressure in both directions to extend and retract the piston. They are best for applications requiring precise control of motion.

Telescopic cylinders consist of nested tubes to provide long-stroke capabilities in a compact design. They are best for applications with limited space for long strokes.

Rotary cylinders convert hydraulic pressure into rotational force. They are best for applications requiring rotary motion.

Differential cylinders have a larger piston area on one side to provide different forces in each direction. They are best for applications needing varied force outputs.

Considerations for selection

There are a number of factors to be considered when making your selection:

• Operating conditions: Assess the environment including temperature, pressure and potential exposure to contaminants.

• Load requirements: Determine the maximum and minimum loads the cylinder will need to handle.

• Speed and stroke: Define the required speed of operation and the length of stroke needed for your application.

• Mounting configuration: Consider how the cylinder will be mounted and ensure compatibility with existing equipment.

• Seal type: Choose seals based on the application’s operating conditions to prevent leakage and ensure longevity.


Application examples

Some examples of potential applications include:

• Construction equipment: Double-acting cylinders give precise control in excavators and bulldozers.

• Manufacturing machinery: Single-acting cylinders are ideal for automated assembly lines.

• Agricultural equipment: Telescopic cylinders can extend booms and lift heavy loads on tractors.

CT Hydraulics solutions

CT Hydraulics offers a wide range of hydraulic cylinders tailored to diverse industrial needs. Their expert team assists in selecting cylinders based on your specific requirements, ensuring optimal performance and reliability. Whether you need standard configurations or custom solutions, the company provides quality assurance and technical support. Their products are tested to meet rigorous performance standards and guidance is available from experienced engineers for seamless integration.


Conclusion

Choosing the right hydraulic cylinder is a critical step in ensuring the efficiency and longevity of your equipment. A poorly chosen cylinder can lead to issues such as inadequate force, premature wear or system failure,which can result in costly downtime and repairs. By understanding the different types of hydraulic cylinders and considering key factors like operating conditions, load requirements and mounting configurations, you can select a cylinder that meets your specific needs.

CT Hydraulics understands that every application has unique demands. That’s why the company is committed to providing solutions that are not only high quality but also tailored to your exact specifications. Their team of experts is here to guide you through the selection process, ensuring that you get the perfect hydraulic cylinder for your application. And with an extensive product range and dedication to customer satisfaction, you can trust us to deliver results that enhance your machinery’s performance and reliability. Don’t leave your hydraulic needs to chance. Partner with CT Hydraulics for a seamless experience from consultation to delivery, and enjoy the peace of mind that comes with knowing you’ve made the right choice.

Article courtesy of CT Hydraulics.

For more information contact CT Hydraulics, +27 11 873 2342, [email protected], www.cthydraulics.co.za


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

The seven different types of hydraulic fittings used for cylinders
Hydraulic systems & components
Hydraulic fittings are crucial for maintaining the integrity of hydraulic circuits, Selecting the right type of hydraulic fitting is not only essential for preventing leaks but also for ensuring minimal downtime and enhancing overall system efficiency.

Read more...
The seven different types of hydraulic fittings used for cylinders
Hydraulic systems & components
Hydraulic fittings are crucial for maintaining the integrity of hydraulic circuits, Selecting the right type of hydraulic fitting is not only essential for preventing leaks but also for ensuring minimal downtime and enhancing overall system efficiency.

Read more...
Powering southern Africa’s industrial evolution for over five decades
Editor's Choice Hydraulic systems & components
Established in 1974, Oilpower is a recognised name in South Africa’s hydraulic and pneumatic sector. What started as a small, family-run business has matured into a highly structured operation with specialised teams, experienced engineers and a reputation for technical excellence and reliability. Oilpower is celebrating its 50th anniversary this year.

Read more...
Hydroformed tube valve body for diaphragm valves
Hydraulic systems & components
One of the most common necessities for manufacturing pharmaceuticals, cosmetics, food and beverages are diaphragm valves. What used to be a dull two-way race between forged and cast body variants is now being challenged by an exciting, ground-breaking technology. The hydroformed, light-weight diaphragm tube valve body will change the way you think about plant design and operation.

Read more...
Precision matters: Unravelling the intricacies of hydraulic cylinder honing
Hydraulic systems & components
This article dives into the intricacies of hydraulic cylinder honing, shedding light on its significance, process and the technology behind achieving unparalleled precision.

Read more...
Proportional cartridge valve series is the fastest in its class
Hydraulic systems & components
Parker Hannifin is introducing the enhanced version of the proportional cartridge throttle valve series, TFP. The new pilot valve further reduces the step response times by up to 30%, making the TFP the fastest valve in its class.

Read more...
The six pillars of hydraulic system health
Hydrasales Hydraulic systems & components
Hydrasales, a leader in hydraulic and lube oil industry solutions, offers an extensive range of condition monitoring products designed to safeguard your systems. Here are six essential checks for hydraulic system health to keep your systems in optimal shape.

Read more...
Hydraulic pumps deliver high flow, convenience and precision
Bearing Man Group T/A BMG Hydraulic systems & components
BMG’s range of high-performance hydraulic electric Enerpac E-pulse pumps is critical to all 700 bar operating hydraulic systems. These portable E-pulse pumps have intelligent auto-cycle functionality and an efficient power-to-weight ratio to ensure dependable operation and high productivity in challenging industrial applications.

Read more...
Precision, control and performance in regulators and control valves
Valve & Automation Hydraulic systems & components
Cashco has long been a trusted name in industrial control solutions, offering a broad range of regulators and control valves designed to meet the rigorous demands of various industries.There are two key Cashco product lines, its regulators and the Ranger QCT control valve.

Read more...
New-generation drill rig
Hydraulic systems & components
Epiroc is launching the new-generation PowerROC T35, offering both increased fuel efficiency and faster operations.

Read more...