Other technologies


Real-time oil condition analysis

Fourth Quarter 2021 Other technologies

Oil condition analysis equipment that monitors equipment oil in real-time, enabling any anomalies in the oil to be detected at a very early stage, is now available across Africa from Hytec Fluid Technology (HFT). Sourced from England-based OEM, Tan Delta, the range of oil monitoring and analysis equipment helps to minimise plant equipment operating costs. One of the most beneficial features of these sensors is that the oil condition data can be accessed by authorised personnel from anywhere in the world, improving control and efficiency. The solution also enhances plant equipment competitiveness and helps plants meet environmental, social and governance (ESG) objectives.

The Tan Delta range of oil condition analysis equipment from HFT comprises oil condition analysis sensors − including ATEX-compliant sensors, sensor kits and accessories, modems and gateways and digital display solutions. The range is highly effective and is trusted by leading equipment manufacturers and plant operators around the world. “We are also in a position to provide tailored oil monitoring and analysis solutions to suit specific client needs,” says divisional manager, Wynand Kapp. The equipment, with its patented Tan Delta analysis technology, can be used for all applications across all industrial sectors and features prominently in the mining, power generation, marine and shipping and manufacturing industries.

The range can be implemented on any oil reticulating plant equipment in any application using any oil type (mineral, synthetic or semi-synthetic) in any environment. “The patented technology incorporated into the sensors gives operators the capability to program them so they are specific to both the application and the oil used in that application,” Kapp explains. “If the oil in a client’s equipment is not listed in the Hydrocarbon database, it can be profiled for a small fee before installing a Tan Delta oil analysis device.” Installation and setup is done after oil profiling so that the oil analysis runs hand-in-hand with the oil profile, including the monitoring requirements. “This enables oil condition monitoring in real-time,” Kapp says.

As far as applications are concerned, Kapp points out that any application that runs hydraulic fluid will benefit from the technology. The rationale is that the equipment gives plant operators and managers the power of immediate, real-time monitoring of the application oil. “Oil is the life blood of any hydraulic application,” Kapp adds. “It is therefore beneficial for plant operators to have this telemetry and data at their fingertips, allowing for immediate intervention before failure can occur.” He also points out that the Tan Delta technology provides end-users with a very strong foothold to set up a ‘no failure safe’ service schedule of critical components and applications.

Resolving indicated issues

“Where oil condition issues are indicated,” Kapp adds, “HFT has the technology and equipment to resolve them for all oil conditioning purposes.” The technology and equipment includes solutions for contamination mitigation or filtration requirements through to the niche technologies required for acid remediation, varnish mitigation, vacuum dehydration or electrostatic removal requirements.”

Installing Tan Delta’s oil condition analysis equipment is a simple process and can easily be carried out by the end-user. However, to ensure the most appropriate solution for the client’s requirements, HFT works together with end-users through the entire process. Beginning with receipt of the first request for assistance through to post-commissioning ‘switch-on’, HFT guides the client through the entire process and provides a complete project guideline and installation guide. “The guideline and installation guide empower clients to not only familiarise themselves with the technology, but also to understand it, which can only benefit them,” Kapp says.

All units are supplied as complete Express Kits, which means they come standard with the sensor, small display and data logger unit, along with all the required cables. “Clients may opt to purchase just the sensor,” Kapp says, “but in these instances the correct cable configuration must be purchased separately.”

Proven quality

Tan Delta is an ISO 9000 company and its entire range of sensors and supplementary products are manufactured to ISO 14001 standards. They also adhere to IP68 (water and dust) standards when connected, Shock and Vibration standards, the General Emission Standard for Industrial Environment and the Generic Immunity Standard for Industrial Environments. The range is RoHS-compliant and conforms to all CE requirements.

“A partnership with a well-established entity like Tan Delta opens the highway of endless possibilities when it comes to correct and effective oil condition monitoring,” Kapp concludes. “This puts our customers on the best path to complete total fluid management.”


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Monitoring vibration allows for equipment longevity
Iritron Other technologies
Unscheduled downtime and maintenance on machines is often a source of frustration for many companies active in industrial manufacturing as it results in loss of process and productivity, which in turn equates to loss of revenue.

Read more...
Building resilience in extreme environments
Other technologies
The petrochemical and oil and gas sectors operate in unforgiving environments. In this high-stakes industry, operational efficiency is vital, and unplanned downtime can have severe consequences. To thrive in this demanding landscape, a proactive and sophisticated approach to maintenance is no longer an option, but a necessity.

Read more...
Extending oil drain intervals
Other technologies
In a recent field study, African Group Lubricants tested the performance of Mobil Delvac Modern MX 15W-40 Super Defense engine oil under rigorous operational conditions. The goal was to extend the oil drain interval while maintaining optimal engine performance and reliability.

Read more...
Electric chain hoist where advanced features are standard
Other technologies
Konecranes has launched the new Konecranes D-Series electric chain hoist, designed to meet the demands of industries that require high-performance lifting equipment.

Read more...
Latest advance in automotive cooling fluids
Other technologies
The automotive industry is undergoing a significant transformation, driven by advancements in vehicle design and increasing demands for enhanced performance and durability. These changes are bringing a marked shift toward formulations that offer improved heat dissipation and robust corrosion resistance.

Read more...
Advancements in wire rope testing
Other technologies
Being able to get instant, real-time and portable detection of wire rope flaws can make a significant difference for operational teams. There have been a number of significant technological advancements and tools entering the market that help wire rope operators detect and resolve problems faster.

Read more...
Complete solutions for the die casting industry
Other technologies
Die casting is a manufacturing process that involves injecting molten metal into a mould to produce complex, high-precision components. FUCHS Lubricants South Africa addresses the evolving demands of the die casting sector through continuous product innovation and development.

Read more...
Regular maintenance of cutting fluids is essential to maintain quality
Other technologies
Regular cleaning and maintenance of cutting fluid systems significantly enhances overall efficiency by extending the life of the cutting fluids, reducing downtime and improving the quality of the end products.

Read more...
Rethinking common approaches to wire rope lubrication
Other technologies
: Wire ropes are hard-working components in many different applications, from mines to lifts, ports, construction sites and drainage systems. Correct lubrication of wire ropes is absolutely critical because wire ropes are more than just cables, they are intricate machines composed of interdependent parts in constant motion.

Read more...
Quantum refrigerator paves way for reliable quantum computers
Other technologies
Quantum computers require extreme cooling to perform reliable calculations. Researchers at Chalmers University of Technology, Sweden, and the University of Maryland, USA, have engineered a new type of refrigerator that can autonomously cool superconducting qubits to record low temperatures, paving the way for more reliable quantum computation.

Read more...