Emerson software optimises maintenance
First Quarter 2024
Other technologies
Emerson has announced the Plantweb Insight Valve Health Application, a powerful software tool that combines Fisher control valve expertise with advanced analytic algorithms. The new app makes it possible for users to visualise an entire connected fleet of valves, while prioritising actions based on the health index of each valve. This helps plant personnel optimise valve repair activities, resulting in faster and better maintenance decisions and leading to reduced downtime.
Most process plants and facilities have hundreds of control valves installed and operating in various applications. These valves have multiple parts that must frequently move in concert to regulate flows of process media, with some of these parts coming into constant, direct contact with the media. These operating conditions create wear and tear, requiring maintenance personnel to track the condition of each valve. This is typically done by examining each valve individually, either locally or remotely, a time-consuming endeavour that requires a high level of expertise to ascertain valve health and follow-up action.
The Plantweb Insight Valve Health Application speeds and simplifies this control valve monitoring task by providing a user-friendly interface, with intuitive graphics that are easy to understand. The app includes Emerson’s Valve Health Index, produced by a proprietary algorithm, which shows plant personnel the level of health for each valve. The Valve Health Index allows users to enter information regarding their plant’s processes, including criticality of the valve and financial impact if the valve were to fail, making the index more informative.
The app allows users to prioritise repair and maintenance activities with five different indicators to meet specific needs: Repair Urgency Status, Valve Health Index, Financial Impact, Criticality, and NE107 Alert Status. The app includes explanations, recommendations, and suggested time to take action. This last indicator is totally new to the market and is one of the app’s exclusive features.
“Plants and facilities harnessing all the functionalities of the Plantweb Insight Valve Health Application will experience reduced analysis time, faster troubleshooting, and improved prioritisation of maintenance actions,” said Jaime Alvarado Millan, software product manager for flow controls for Emerson’s Final Control business. “The result will be fewer manhours required for repairs and maintenance, increased uptime, and fewer unplanned shutdowns. These and other benefits will increase productivity, lower costs and improve profitability.”
For more information contact Emerson Automation Solutions, [email protected], www.emerson.com
Further reading:
Articulated forklift truck revolutionises warehouse operations
Other technologies
With the warehouse industry requiring ever-greater efficiencies, Toyota Material Handling has introduced an articulated forklift truck that revolutionises warehouse operations and promises heightened agility, unmatched precision, and elevated safety standards.
Read more...
Smart lubrication management solutions for agriculture
SKF South Africa
Other technologies
The developments in agricultural equipment to meet the increasing demand for higher efficiencies, performance, reliability, and reduced emissions are resulting in tolerances becoming finer and finer.SKF has developed a sophisticated range of lubricants and application systems that address these requirements.
Read more...
The information explosion
Editor's Choice Other technologies
The world has a data storage problem. There’s an explosion in the volume of data being generated and stored, and it’s rising exponentially. Fortunately, organisations are beginning to test new storage technologies like DNA storage, glass storage, neuromorphic computing, and extreme parallelism in order to keep up.
Read more...
Emerson software optimises maintenance
Other technologies
Emerson has announced the Plantweb Insight Valve Health Application, a powerful software tool that combines Fisher control valve expertise with advanced analytic algorithms. The new app makes it possible for users to visualise an entire connected fleet of valves, while prioritising actions based on the health index of each valve.
Read more...
R200 part saves recycler millions
igus
Other technologies
A simple switch to a polymer bearing, in place of stainless steel, has saved lead acid battery recycler, Frys Metals, tens of thousands of rands in maintenance costs, and much more in preventing lost production time.
Read more...
Lube tip: thermal failure in lubricants
Other technologies
One of the most common causes of thermal failure in hydraulic fluids and some lubricating oils relates to aeration.
Read more...
Superior lubrication capability
Other technologies
Superior lubrication slashes electricity consumption, reduces vibration, and increases protection through dramatically lower friction.
Read more...
Approaches to wire rope lubrication
Other technologies
The approaches to wire rope lubrication have shifted in recent years, largely due to important technological advances to improve the application and performance of lubrication products for wire ropes. Locally, Lubrication Engineers has been at the forefront of these advancements.
Read more...
Automation solutions for underground material handling on mines
Other technologies
Deep Automation is Epiroc’s cutting-edge set of automation systems and applications, used to orchestrate loaders and trucks in underground mining operations.
Read more...
Megatrends shaping the auto industry
Other technologies
The automotive industry is in the midst of a technology-driven revolution that will not only advance the safety and sustainability of transportation, but also transform how consumers interact with their vehicles and the OEM brands behind them.
Read more...
printer friendly version