Other technologies


Emerson software optimises maintenance

First Quarter 2024 Other technologies

Emerson has announced the Plantweb Insight Valve Health Application, a powerful software tool that combines Fisher control valve expertise with advanced analytic algorithms. The new app makes it possible for users to visualise an entire connected fleet of valves, while prioritising actions based on the health index of each valve. This helps plant personnel optimise valve repair activities, resulting in faster and better maintenance decisions and leading to reduced downtime.

Most process plants and facilities have hundreds of control valves installed and operating in various applications. These valves have multiple parts that must frequently move in concert to regulate flows of process media, with some of these parts coming into constant, direct contact with the media. These operating conditions create wear and tear, requiring maintenance personnel to track the condition of each valve. This is typically done by examining each valve individually, either locally or remotely, a time-consuming endeavour that requires a high level of expertise to ascertain valve health and follow-up action.

The Plantweb Insight Valve Health Application speeds and simplifies this control valve monitoring task by providing a user-friendly interface, with intuitive graphics that are easy to understand. The app includes Emerson’s Valve Health Index, produced by a proprietary algorithm, which shows plant personnel the level of health for each valve. The Valve Health Index allows users to enter information regarding their plant’s processes, including criticality of the valve and financial impact if the valve were to fail, making the index more informative.

The app allows users to prioritise repair and maintenance activities with five different indicators to meet specific needs: Repair Urgency Status, Valve Health Index, Financial Impact, Criticality, and NE107 Alert Status. The app includes explanations, recommendations, and suggested time to take action. This last indicator is totally new to the market and is one of the app’s exclusive features.

“Plants and facilities harnessing all the functionalities of the Plantweb Insight Valve Health Application will experience reduced analysis time, faster troubleshooting, and improved prioritisation of maintenance actions,” said Jaime Alvarado Millan, software product manager for flow controls for Emerson’s Final Control business. “The result will be fewer manhours required for repairs and maintenance, increased uptime, and fewer unplanned shutdowns. These and other benefits will increase productivity, lower costs and improve profitability.”

For more information contact Emerson Automation Solutions, emrsouthafrica@emerson.com, www.emerson.com




Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

First recyclable plastic bicycle frame
igus Other technologies
Industrial polymer developer and manufacturer, igus has unveiled the first injection-moulded polymer bicycle frame designed for advanced bikes, marking a major milestone in sustainable mobility

Read more...
Vibration test system supports international space industry
TANDM Technologies Other technologies
Dragonfly Aerospace has launched EOS SAT-1, one of seven satellites in the world’s first agricultural-focused constellation. With optimisation of resources being a key component for Dragonfly, it called on TANDM to assist in creating and heavily expanding its environmental testing capabilities by providing a vibration test system that allowed it to perform in-house vibration and shock testing.

Read more...
RS PRO a key partner for planned maintenance
RS South Africa Other technologies
RS PRO, the own-brand of RS, offers a comprehensive selection of over 80 000 products spanning all industries and technologies.

Read more...
Addressing water conservation challenges
Other technologies
A recent report by the University of California underscores the urgent need for innovative strategies to improve water conservation efforts. David Strain, director at Technidrive, and an expert on integrated automation systems, explains why quarrying thickeners have emerged as a promising solution.

Read more...
Oil quality sensors for lubrication management
Other technologies
In an era where operational efficiency and machine health are critical, oil quality sensors are indispensable tools for successful lubrication management.

Read more...
New lubrication-free rod ends
igus Other technologies
The constant need for relubrication of metallic bearing points on rod ends in industrial applications is a time-consuming and expensive exercise and poses a real contamination risk. As a result, igus has developed maintenance-free polymer-hybrid spherical bearings which are a safer and more cost-effective alternative.

Read more...
Millions of tons of grease and oil in our waterways and environment
igus Other technologies
Shocking statistics reveal that approximately 50% of lubricants used on industrial machines and equipment eventually makes their way into the environment, where just one litre of used oil has the capacity to poison about a million litres of water.

Read more...
Versatile lubricants for all applications
Other technologies
Good lubrication reduces friction, which in turn increases the lifespan of mechanical components. Commercial products that are used in intensive applications like wire ropes at mining and mining processing facilities are not always considered for other less intensive uses.

Read more...
Articulated forklift truck revolutionises warehouse operations
Other technologies
With the warehouse industry requiring ever-greater efficiencies, Toyota Material Handling has introduced an articulated forklift truck that revolutionises warehouse operations and promises heightened agility, unmatched precision, and elevated safety standards.

Read more...
Smart lubrication management solutions for agriculture
SKF South Africa Other technologies
The developments in agricultural equipment to meet the increasing demand for higher efficiencies, performance, reliability, and reduced emissions are resulting in tolerances becoming finer and finer.SKF has developed a sophisticated range of lubricants and application systems that address these requirements.

Read more...